Today’s engines are smaller, lighter and produce more
horsepower per cubic inch than ever before and yet hold less oil volume,
stressing the engines oil to the maximum.
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Horsepower increasing
additions such as turbo charging and super charging have become common place.
Add in ever stricter emissions controls with the stop and go commuting common
in today’s congested cities and you have operating conditions that are
torturous for your cars motor oil. ; ;
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So what qualities does motor oil need to have to be able to
survive these conditions and still provide proper protection? As they say, “the
devil really is in the details” when it comes to a properly formulated motor
oil.
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We’ll start with issues dealing with viscosity. Good motor
oil must be able to maintain a constant viscosity when exposed to temperature
changes. It is also very important that the oil be able to maintain its proper
viscosity for the entire duration of its intended drain interval.
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A motor oils pour point tells you how well it handles cold
temperatures without gelling (solidifying). Oils that contain too much
paraffin; a wax found in petroleum motor oils tend to gel at low temperatures.
Oils with poorly designed additives or low quality viscosity index improvers
will also have this problem. ; Modern
engines have tight tolerances’ and need an engine oil to flow quickly at low
temperatures to minimize wear at start up.
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Tip: Look for
oils that have low pour points.The Pour Point Test determines
the lowest temperature at which a lubricant flows. The lower a lubricant’s pour
point, the better protection it provides in low-temperature service.
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At high temperatures and pressures, motor oil must be able
to resist shearing forces. The condition known as shear is where the oil is
literally torn apart on the molecular level causing it to drop out of its
proper viscosity range (example: a 40wt oil shearing into the 30wt range)
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This brings us to the subject of volatility and heat related
deterioration. At high temperature an oils lighter components can volatilize
and boil off. This is especially true of petroleum based motor oils which have
a mix of hydrocarbon molecules of various sizes. At high temperatures, the
lighter parts boil off leaving the heavier parts. This causes a gradual
increase in viscosity and leads to accelerated wear, sludge and engine
deposits. The ability to resist shear and volatilizing is particularly
important in turbocharged applications where the oil passes through the
turbochargers scorching hot bearings.
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Full synthetic motor oils made from polyalphaolifin- a
manmade engineered molecule, have a uniform molecular structure that is far
less volatile at high temperatures making them ideal for high temp/ turbo
charged applications.
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Volatility is measured using an industry test called the
NOACK volatility test and is measure in percentage of weight lost. Good oils
will offer 10% or less loss on this test.
Synthetic engine oils will often be less than 8 % loss with
some lower than 5%.
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Tip: Shear
stability testing is done using the ASTM high temperature/high shear stability
test (ASTM HT/HS test).
Look for oils that do well on this test
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Tip: Look for
oils with higher flash/fire points. The Flash/Fire Point determines the lowest
temperatures at which application of a flame will cause lubricant vapors to ignite
(flash point and sustain burning for five seconds (fire point). Lubricants
with higher flash and fire points tend to exhibit more stable volatility
characteristics.
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Wear control is that one big thing that people usually
consider the most when choosing a particular motor oil to purchase.
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A motor oils first line of defense against wear is its
initial viscosity. Like any other liquid, oil is not compressible. Having the
oils film between two moving parts in and of itself prevents wear. Under
increasing load though, at some point the oils film will fail allowing metal to
metal contact and wear. This is known as a “boundary lubrication” situation.
(Note: synthetic oils offer a film strength averaging ten times higher than
typical petroleum oils)
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To prevent contact between moving surfaces under these
condition, Motor oils contain anti-wear additives such as zinc, phosphorus and
calcium. These act to form a sacrificial layer that prevents metal to metal
contact.
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Higher quality motor oils usually have higher treat levels
of these anti-wear additives. It must be noted though that merely having large
amounts of these ingredients does not guarantee better wear protection. The
quality of the anti-wear additives is of equal importance.
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A motor oils anti-wear performance is tested using the ASTM
4 ball wear test. 3 steel balls are submerged in the oil to be tested and a 4th
ball is rotated against them at a given temperature and pressure for 1 hour. At
the end of the hour the 4 steel balls are removed from the test apparatus. The
scars on the balls where they were in contact are measured and averaged. The
smaller the size of the wear scars the better the oils wear fighting ability
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Tip: Look for
motor oil that performs well on the ASTM 4 ball wear test. Wear scars smaller
than .055 inch is very good. Wear scars .045 inch or less are exceptional. Wear
scars less than .040 inches are outstanding. Note: Many oil companies do not
publish the results of the ASTM 4 ball wear testing for their oil although a
few do, most notably; Amsoil Inc. which publishes full test results for all its
products.
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The next thing to consider is the motor oils ability to
control acid formation and maintain engine cleanliness.
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A motor oils acid fighting ability is expressed as TBN or
total base number. The TBN number is a measurement of the motor oils reserve
alkalinity. As the miles go by and the hours of use on the oil add up this
number will generally come down, meaning the acid fighting ability is becoming
depleted.
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Motor oils designed
to be used for OEM drain intervals will commonly have a TBN in the 7.5 to 8.3
range. Synthetic motor oils offering drain intervals in excess of 10,000 miles
will often have TBN’s of 8.5 to 9. Very high grade synthetic motor oils like
Amsoil long drain; designed for up to 25,000 miles or one year have a TBN
number greater than 9 giving them tremendous long term acid fighting ability.
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Besides controlling acid build up, quality motor oils contain
detergent and dispersant additives to control contaminants in the oil. The
detergent additives keep deposits, sludge and varnish from forming and sticking
to engine surfaces and dispersants keep these contaminates in-capsulated and
suspended so the engines oil filter can effectively remove them.
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Other parts of the
motor oils additive package are there to prevent such things as rust and
corrosion from both combustion byproducts and moisture and to keep the oil from
foaming under the churning parts inside the engine. Foam control is very
important because oil that has a tendency to foam will have lowered film
strength and can even cause cavitations to the engines oil pump and loss of oil
pressure leading to increased wear.
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Tip: Even if the
motor oil packaging says it meets your car manufactures specifications, inexpensive,
lower quality motor oils usually have lower treat levels and use lower quality
additives that become depleted more rapidly during use. This leads to an engine
that is dirtier, has more deposits and shows more wear over time than the same
engine would be running higher quality motor oil.
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The best oil is one
that offers exceptional wear protection, has a wide operational temperature
range and is shear and oxidation stabile. It should also have a high degree of
detergency to keep things clean and great acid fighting ability.
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Does that sound like too much to ask? Frankly, the biggest
challenge for any oil manufacturer is to produce a balanced product. While it
is relatively simple to design a motor oil that performs extremely well on one
particular test, say the ASTM 4 ball wear test, it takes far more expertise and
expense to make an oil that performs well across the board. Experience counts
when formulating motor oil!
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So as you can see modern engines demand a lot from their oil
and choosing really high quality motor oil makes a big difference in the long
run.
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Think about this. You had no control over how your car was
designed. No control over the quality of the metal used to build it. No control
over the workmanship of the people who assembled it, but the quality of the oil,
lubricants and filters you put into your vehicle is the one thing you have
absolute control over!
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Choosing the highest quality motor oil you can find that
meets your car manufactures’ requirements is the one sure way to maximize the
life of your engine and get the most from your automotive investment.
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Amsoil Inc introduced the first fully synthetic motor oil to
meet American Petroleum Institute requirements in 1972. Today Amsoil is
considered the world leader in synthetic motor oils and lubricants.
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By Larry Crider, lubrication specialist
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