Well the short answer is that grease is a lubricant added to
a thickening agent to form a semi-solid lubricating product and that’s an okay
answer but really…grease is sooo much more!
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Human beings have been lubricating (greasing) things for
millennia. The earliest greases were simply animal and vegetable fats. And
guess what! These sorts of greases are still used for certain things.
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These days though when someone asks about lubricating grease
they are usually referring to a product used to lubricate closed bearing
systems or other closed or hard to lubricate devices such as pivot points on
steering gear or heavy equipment.
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The base oil or lubricant portion of grease is most commonly
either petroleum or synthetic oil of varying viscosities although there are
other less well know base lubricants used in grease, mostly for industrial
applications such as silicones and flouroether’s
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The base oil of grease is generally the first consideration
when choosing grease for a particular application. The things to be considered
when choosing grease are, operating speed, the temperature range that the
machinery operates and total load.
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Now on to thickening agents, the stuff that makes a base oil
“look” like grease. ; By far the most
common thickening agent is lithium soap, the term “soap” indicating a metallic
salt of a fatty acid. This metallic salt forms an emulsion with the base oil,
meaning they are mixed together but not chemically combined.
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Aside from lithium, there are many different thickening
agents that allow grease to be tailored for thousands of different
applications. These include other metallic soaps such as calcium, sodium and,
aluminum.
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These in turn can be mixed with complexing agents to form
lithium complex, calcium complex or aluminum complex greases. Complexing agents
add stability and performance increases like increasing the high and low
temperature performance of the grease or make it more water resistant.
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Some non-metallic soap thickening agents are various polymers,
polyurea’s, organic clay’s, silica and carbon black
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Now on to the additive package. When grease is designed
various additive are mixed in to make the grease work well under different
conditions.
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Marine grease
designed for a salt water environment for example will incorporate powerful
rust and corrosion inhibitors. Grease used in high temperature applications
will often incorporate oxidation inhibitors to keep the grease from degrading
under the effects of heat. Grease’s meant for extreme pressure situations will
generally include some form of solid lubricant such as molybdenum or graphite.
The solids form a sacrificial layer under extreme pressure and high loads that
help prevent metal to metal contact and the attendant wear that causes.
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Grease that is designed to be used on open gears or unsealed
hinge points will sometimes incorporate a takifying agent to cause it to cling
to the metal surface and not be slung off in the case of open gears or squeezed
out so readily in the case of hinge points on equipment that have high loads
such as the hinge points on the arm of a backhoe.
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Actually, properly formulated grease’s will usually have a
combination of these additives. Oxidation inhibitors, rust and corrosion
inhibitors, anti-wear ingredients like zinc or extreme pressure additives like
molybdenum to make the finished product a well rounded one that performs its
function well.
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A great example of ;
well rounded grease designed for a specific commercial use is Amsoil’s
new synthetic polymeric off road grease which combines an
over-based calcium-sulfonate complex thickener and proprietary synthetic
polymeric technology to provide incredible ;
performance in heavy duty off-road applications such as earth moving,
mining and construction equipment.
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Greased components on this type of heavy equipment are subjected
to high loads accompanied by impact and shock loading. The heavy high impact
loads common to off-road equipment forces all of that load (pressure) onto
places where the equipment pivots, relying on the grease to prevent
metal-to-metal contact. ;
So you can see that grease is not just gooey stuff in a tube
or can but a highly engineered lubricant designed to do specific things for the
demands of specific applications.
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Amsoil Inc introduced the first full synthetic motor oil to
meet American petroleum institute requirements in 1972. Today Amsoil is
considered the world leader in synthetic motor oils and lubricants for all
types of applications.
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By Larry Crider
www.sowoil.com