There are literally hundreds of types of
synthetic lubricants and
hundreds more variations of these! All custom tailored for specific uses from
automotive to industrial to aviation. ;
Here I will tell you about the most common
synthetic lubricants used for automotive, fleet and some industrial
uses and how they relate to the petroleum oils most people are familiar
with. ;
The components of a synthetic lubricants base
stock are man
made designer molecules "synthesized" by chemically reacting two or
more simpler compounds two produce a finished base stock. ;
This allows a lubrication engineer the ability to
tailor the
base stock to a specific application for maximum lubricant performance. ;
To understand how synthetic lubricants relate to
today's
marketplace we must we run through the list of available oils. In the
"oil bidness" different oils are categorized in-groups by the type of
base stock they are made from. The base stock is just that. The bulk of
the product you see in the bottle minus the additives that is mixed in
to make the oil perform certain functions. ;
Group
one oil: ;
These are the old high paraffin base oils. They
are not used for
modern engine oils anymore but can still be found in those little
bottles of all-purpose household oil you buy at the hardware store for
stuff like oiling door hinges. ;
Group
two oils: ;
This is the standard petroleum base stock that all
modern
conventional petroleum oils are made from. Quality varies widely
depending on where it was "dug up from". Even in "finished"
form it can
contain various amounts of paraffin (wax), impurities left over from
refining and from the ground it came from! Chemically it is a hodge
podge of different sized hydrocarbon molecules, not all of which "get
along with each other chemically" so to speak. The result of this is a
product
that produces sludge, varnish and mechanical wear as it ages and breaks
down in service.
These oils have steadily been improved over the
years as API
services requirements have gotten stricter. However as modern engines
pump more horsepower from smaller engines with less total oil sump
capacity and the level of horsepower/torque transmitted though today's
light weight fuel efficient drive trains continues to climb, lubricant
manufacturers find that conventional petroleum oils really just cannot
be improved any farther. Hence the move we see by automakers to
synthetic fluids; both in engines and transmission/differentials.
Combine that with the need to improve fuel economy and synthetic
lubricants well know ability to do just that and you can see why
"factory filled" with synthetic is becoming more and more common. ;
Group
three oils: ;
Group three oils are synthetic oils that are
derived from petroleum base stocks that have been hydroisomerized,
and chemically altered to produce a lower cost synthetic base stock.
Although it derives from petroleum base oil and is
not made from a synthesized, engineered molecule and as such is sometimes not considered
true synthetic oil, it does offer a lot of the
benefits one would expect from a engineered synthetic base oil. ;
Group three based synthetic oils out perform there
petroleum brethren on any number of industry tests ; and in fact are usually
sold and marketed as a 100% synthetic product. ;
In fact the vast majority of synthetic oils on the
market are
actually made from group three oils because of a lawsuit a few years
ago between Mobil and Castrol that totally changed the synthetic oil
industry. ;
Because of this lawsuit the buying public has
largely come
to ;consider ; these oils to be true synthetic. ;
Here's what happened. Exxon- Mobil Inc. makers of
Mobil One sued
Castrol, makers of Castrol Syntec, accusing them of marketing a
hydro cracked petroleum oil as a synthetic-which they were! ;
Mobil Inc. felt that Castrol Inc. had pursued an
unfair market
advantage because group three based oils are much less expensive to
manufacture than true synthetic oils yet Castrol was marketing Syntec
as a 100% synthetic product: Castrol could make it for less, sell it
for less and un-fairly under cut all it's competitors in the synthetic
oil market with a oil that was not truly a synthetic product. ;
In the end though, Castrol convinced the court
that group a
three-based oil has been sufficiently refined and chemically altered that it
should be able to
be marketed along with true synthetic oils. Basically the court
expanded the definition of synthetic to include group three based oils. ;
Because the synthetic oil market is the fastest
growing part of
the lubricants industry, manufactures are eager to jump up and grab the
profits that having that sexy customer grabbing word synthetic on the
bottle bring. ;
While Group three oils do not have the performance
of true
custom engineered synthetic base oils such as PAO and Ester based synthetic
oils, especially in temperature extremes
where the men get separated from the boys so to speak…they do offer very good
performance at a price somewhat less than the more expensive group 4 and group
5 based synthetic oils ;
Group
four oils: ;
Polyalphaolefln and related olefin oligomers and
olefin polymers.
(Synthetic hydrocarbon)
PAO's as they are commonly called are a true man made engineered base
oil produced by catalytic reaction with various alpha olefin compounds. ;
PAO's are widely recognized as providing
outstanding
performance for many lubricant applications because of its very high
viscosity index, a wide operational temperature range and because it is
thermal and shear stable. ;
PAO's also have low corrosivity and are compatible
with mineral
oils and the range of materials that engines and other machinery is
manufactured from. ;
The molecular structure of PAO's are easily
customized for use
in all kinds of applications from automotive to industrial and are
widely used in motor oils, gear lubes, high temperature/extreme pressure
greases,
Compressor oils and hydraulic fluids. ;
Group
five oils: ;
This group comprises all synthetic oils other than
PAO's. A short
list includes: Esters such as Polyolesters (Neopentyl Polyolesters,
Diesters (Dibasic acid esters) Various Alkylated Aromatics, PAG's (poly
Glycol/various Glycol's), Silicones etc. ;
This group of synthetics is primarily used for
various
industrial and aviation applications.
Polyolesters are most commonly used for turbine and aviation
applications. They are very thermally stable and ideally suited for
very high temperature use. Hence there use in such things as high temp
greases, jet engines and gas turbines. ;
They have a very low coefficient of friction and
are sometimes
added in small amounts to mineral oils and other synthetic oils to
lower the coefficient of friction of the finished product. ;
Diesters are most commonly used aviation and
industrial
compressor applications however because of the tremendous anti-scuffing
protection they offer. They are often added in small amounts to PAO
based two-cycle oils as this feature is very beneficial to a two-cycle
motor oil. ;
Diesters are shear stable, have good lubricity,
detergency and
are polar meaning they have an electrical charge that causes them to
cling to metal surfaces-a desirable trait for most lubricants.
Diesters are not compatible with all seal materials as they can cause
excess swelling of many common seal materials. Because of this they are
often added in small amounts to automotive PAO based oils to provide
positive seal function. ;
Silicones offer wide temperature performance and
are sometimes
used in compressor applications although this use has fallen out of
favor in recent years. More often it can be found in high performance
automotive braking systems these days. ;
By Larry Crider ,
Lubrication Specialist