Today’s new heavy duty pickup’s really having become high
powered, load pulling monsters!
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With powerful turbo-diesel and V-10 engines today’s modern
pickup can pull more and haul more than ever before. Since 1981 average
horsepower in American made pickups has risen by 93%. ; In just the last decade average horsepower
has climbed 34% fueled by consumer demand and intense competition between
manufacturers for lucrative truck sales.
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This competition for buyers has led to pickups such as the Ford
F-350 Super Duty which when equipped with a fifth-wheel package can tow very
nearly 20,000 pounds.
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All this torque, horsepower and extreme loads flowing
through the differentials of these pickups has led to the requirement for
vastly improved gear lubes.
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Numerous tests performed by organizations such as AGMA
(American Gear Manufactures Association) and additive manufacturers like
Lubrizol Inc.have shown industry wide problems pertaining to heavy duty
differentials and the gear lubes used in them.
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One such test that really got both vehicle and lubricant
manufactures attention showed that a heavy duty pickup towing a 10,000 pound
trailer up a 3.5% grade developed differential/gear lube temperatures of up to 370F.
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This is well above
the operating range of a typical petroleum gear lube and has made a serious
condition known as thermal runaway common place.
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Thermal runaway happens when under extreme loads and
climbing temperatures the gear lube thins out and the lubricants film fails
leading to metal to metal contact. This in turn creates an upward spiral of
ever more friction, heat and wear leading to the failure of the gear lube and
catastrophic failure of the differentials bearings and gears.
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Because of this situation and also because of government
mandated CAFÉ requirements vehicle manufacturers have started embracing the use
of synthetic gear lubes.
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Synthetic gear lube has inherently higher film strength and
much higher temperature tolerance than petroleum gear lube and has the added
benefit of lasting longer in service between changes.
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In very cold
temperatures, synthetic gear lube eliminates a wear causing situation common
with petroleum gear lubes called channeling. Channeling is where the gear lube
becomes partially solidified at cold temperatures and the differentials gears
turn pushing a groove into the viscous gear lube instead of flowing properly
around the gears resulting in poor lubrication of the bearing and gears and
accelerated wear.
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It was with heavy duty pickups and all these issues in mind
that industry leading synthetic lubricants manufacturer, Amsoil Inc introduced
their new “Severe Gear” line of synthetic gear lubes.
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Amsoil Severe Gear combines a high grade polyalphaolifin
full synthetic base oil with state of the art anti-wear additive chemistry
including 30% more extreme pressure additives than is required for standard
GL-5 gear lube applications.
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Amsoil Severe Gear also uses a high tech iron sulfide
barrier film to act as a coating on gears. This sacrificial film is a hard load
bearing coating that protects against wear in the event that the gear lubes
film is breached under extreme conditions.
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Available in grades ranging from SAE 90 to SAE 250 Amsoil
Severe gear has just about any application covered.
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Amsoil Inc introduced the first fully synthetic motor oil to
meet American Petroleum Institute service requirements in 1972. Today Amsoil is
considered the world leader in synthetic lubrication.
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By Larry Crider ; ;